About Roll Grinding Machine
- Roll Grinding Machine
- Make ; wmw/heckert
- Center ; 600mm
- Grinding dia 1200mm Maxwork
- Admt between Center ; 10 meter
- With cambering .
- Maxworkpieceweight : 15 tons
- Complete with guides, motors pendant complete
Precision Engineering for Superior ResultsThis Roll Grinding Machine is built with a heavy-duty, single-piece bed to ensure stability and high-accuracy grinding. Its PLC control system allows operators to achieve consistent results with minimal error, achieving grinding accuracy up to 0.001 mm. Whether processing steel, rubber, or alloy rolls, the machine delivers a mirror-like surface finish every time.
Versatile Performance and Automation OptionsCapable of grinding rolls up to 6000 mm in length and 1000 mm in diameter, this machine provides flexibility to handle a wide range of industrial applications. Its semi-automatic or automatic operation suits different production needs, while the hydraulic and electric drive guarantees smooth, energy-efficient function.
Enhanced Safety and Operating ComfortSafety features include an emergency stop button and robust safety guards to protect operators during all stages of the process. Despite its powerful operation and large capacity, the machine maintains a low noise level under 75 dB, ensuring a comfortable and safe working environment.
FAQ's of Roll Grinding Machine:
Q: How does the PLC control system enhance the roll grinding process?
A: The PLC (Programmable Logic Controller) system enables precise control over grinding parameters, such as wheel speed, table traverse, and feed rate. This automation improves accuracy, repeatability, and ease of operation, reducing human error and producing consistent, high-quality surface finishes on each roll.
Q: What types of rolls can the machine grind and what is the maximum roll length it accommodates?
A: This roll grinding machine is designed to process steel, rubber, and alloy rolls with a maximum length of 6000 mm and a diameter up to 1000 mm, making it suitable for a variety of industrial applications.
Q: When should the recirculating coolant and centralized lubrication systems be used?
A: Both the coolant and lubrication systems operate automatically during grinding cycles to ensure optimal temperature control, efficient debris removal, and smooth machine operation. Regular use extends the machine's lifespan and maintains grinding precision.
Q: Where is the roll grinding machine best utilized?
A: The machine excels in industrial environments such as steel mills, paper manufacturing plants, and rubber processing facilities, where high-precision roll grinding is essential for product quality and manufacturing efficiency.
Q: What safety features are included to protect operators?
A: Key safety features include an emergency stop button, protective safety guards around hazardous areas, and a low operational noise level (under 75 dB) to ensure operator safety and comfort during use.
Q: How does the table traverse speed impact the grinding process?
A: With a variable table traverse speed range of 0.5 to 20 m/min, operators can adjust the movement based on the material and required surface finish, optimizing efficiency and ensuring the desired level of precision for each roll.
Q: What benefits do industries gain from using this roll grinding machine?
A: Industries benefit from this machine's ability to deliver high-precision, smooth surface finishes (Ra 0.2 m), reduce downtime with automation, and handle heavy-duty rolls efficiently, ultimately increasing productivity and lowering operational costs.